January 21, 2022 6 min read

No matter the type of shirt you are looking for, you are sure to find one that meets your needs. From casual work shirts to formal shirts, there is a shirt for any occasion. The way that shirts are made varies from company to company, but there are some standard steps that are followed. First, the fabric is cut into pieces that are then stitched together using sewing machines. Next, the shirt is sewn into the appropriate shape. If the shirt is being constructed with an already tailored pattern, it is skipped between this step and the next step. Finally, the shirt is finished with stitches to hold down loose threads. There are many steps to manufacturing a shirt, but it is worth the process to have a quality. Read our guide to find out more.

The Shirt Manufacturing Process

The shirt manufacturing process is a very labor-intensive process. The shirt manufacturing process begins with weaving. A loom of carded cotton and cotton batting is used to create the basic textile. Next, the textile is sheared, picked, and carded and this is to create a clean and consistent material. This material is spun and twisted to create yarn. The yarn is sewn and cut and looped to create a weaving.

The weaving is sewn into finished shirts. Finally, the shirt is inspected and then it's sewn into a shirt that can be sold. People love new fashion trends and love getting new information and buying new clothes.

white folded shirts

Today fashion industry has inexpensive workers and affordable production equipment to make garments. Manufacturers try to find new trends, styles and designs to make clothes attractive and stylish. So, now you know a bit more about how clothes are made.

How a Shirt is Designed

Apparel designers have a very different process in producing a shirt in a modern facility in comparison to a shirt back in the early 1900s. In a modern facility, designers sketch the shirt and then send the sketch to a pattern maker who will construct a pattern for the shirt. Next, the pattern is used to cut fabric from different rolls of fabric, with these rolls of fabric being in various colors and patterns.

The pattern is used to cut out the fabric by using a blade. In the early 1900s, the process for producing shirts was different. There was not mainly one large factory-like facility for shirts like there is now. Instead, there were many different places that produced shirts. These would include textile mills. Now, most T-shirts are screen printed.

The process of screen printing is one that has had some technological advancements over the years. The first screen printers would create their screens by hand, which was time-consuming and had some limitations. Screen printing today is easier and more efficient with some of the new tools on the market.

One of the most popular tools on the market is the squeegee. The squeegee is used to spread ink across the screen, but before they were handcrafted out of metal, they were made out of rubber. These days, squeegees can be found in many different materials, but most importantly they are manufactured for screen printing, so they work even better than before.

man in shirt

What is the Highest Quality T-shirt Material?

It may seem surprising, but cotton is the most widely used material for tee shirts around the world! In fact, according to recent studies, the United States is the only country where cotton is not the most popular tee-shirt material. It's a tough call, but cotton's natural fibers make it a particularly tough fabric to beat when it comes to durability and versatility. Is it a coincidence that it's also one of the most common materials used in clothing fabric?

How to Care for Your Shirts

Caring for your clothes involves a number of different things, from the type of clothes you wear to the type of wash you use, and from how you take care of those clothes. With that in mind, today we're going to take a look at how to care for your shirts.

Hangers are essential for hanging up all of your shirts properly, but it's easy to lose track of them. To make sure you always have enough hangers, invest in some wood hangers instead of wire ones, as they are much sturdier and will last much longer. Wooden hangers are also useful for helping to keep your clothes wrinkle-free. Here's how to use your hangers: for shirts with collars, place the hanger with the concave side against the shirt, then loop the collar around the hanger. For other shirts, place the hanger over the shoulder area, then loop the sleeves around the hanger.

Do you have a neat and tidy wardrobe, but your shirts never seem to look as good as they should? Follow these simple steps and you'll be well on your way to organizing and folding your shirts.

Tuck the shirt in and fold it in half, right side together. Carefully make a small fold in the front corner. Tuck the sides in and make a small fold in the back corner. Carefully make another small fold in the front corner. Fold the bottom up and tuck it under the remaining corner. Flip the shirt over and gently tug at the corners to even it out. Tuck in any remaining fabric and your shirt is ready to be neatly stored!

Tips for Buying Shirts

Shirts are a wardrobe staple that should be sighted often. Properly fitting of both men's summer T-shirts and women's summer T-shirts can be challenging, particularly for tall or broad-shouldered men. Below are 5 helpful tips to have success shopping for shirts.

Make sure you are wearing the right shirt style. Different styles are designed for different body types. For example, a t-shirt is fitted to the body, while an oxford is designed to be worn loosely. Make sure your shoulders are relaxed. Your shirt should not be tight, but should not slip off either. Check for pins or buttons that are too tight. Shirts with too small buttons usually end up having holes that are stretched out.

Keep a few different colors to mix and match. Keep a few different brands. Keep a few different fits. Shirts can be a wardrobe staple, and at the same time, they can easily go out of style if not selected carefully. In case you buy a T-shirt whose size is bigger, there is a way to shrink your T-shirt.

Final Thoughts


Every shirt you buy has been made to perfection by someone with a talent that's unmatched. There are many steps in the process it takes to make a shirt, each with steps of its own. The process starts out with designing the shirt. The designer will typically buy fabric, cut it to the exact specifications, and make patterns based on the design. Patterns are cut by hand or machine, depending on the fabric.

They are then used to cut fabric in the desired pattern. When cutting, each square in the pattern will provide the basis for a pattern piece. The pattern pieces are then sewn together in a particular sequence, which is dependent on the pattern. The shirt is then finished by hemming the sleeves and bottom of the shirt.

Current Questions

Where is a shirt made?

Typically, the shirt is made in the same country as the factory. The company may use factories in other countries if there are specific reasons to do so. However, most companies use factories that are close to them.

What's the difference between a shirt and a T-shirt?

A shirt is the upper part of an outfit. It can be made of different fabrics. A T-shirt is a shirt that only covers the torso. It is typically made of cotton. A shirt can be made of silk, polyester, wool, satin, taffeta, denim, linen, sweater, down, cotton, flannel.

black and white shirts

What is a T-shirt bra?

A T-shirt bra is a bra that is more form-fitting and close to the body. This type of bra is primarily for more conservative outfits, so it's generally more subdued in color, design, and style. A T-shirt bra generally has very little, if any, lace or embellishments, so it will more or less look like a basic bra.

How much cotton is needed for a shirt?

The amount of cotton needed for a fabric shirt depends on the weight of the fabric. A piece of medium-weight fabric is between 5 ounces and 10 ounces. The amount of cotton needed for a shirt also depends on the size. A shirt for an adult male needs about 7 pounds of cotton, while a shirt for an adult female needs about 6 pounds of cotton.
Author - Fred Felton
Fred Felton          

Content Creator / Editor

Fred Felton is a copywriter, editor and social media specialist based in Durban, South Africa. He has over 20 years of experience in creating high end content. He has worked with some of the biggest brands in the world. Currently Fred specialises in the adventure watersports space, focussing on surf, kayak and rafting. He is also a keynote speaker and has presented talks and workshops in South Africa.

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