How to Make Cotton Beach Towels

September 26, 2022 3 min read

Creating cotton beach towels is not as difficult as it seems. There are a few steps you can take to create a towel that will last a long time. For example, you can use ring-spun cotton yarn. Moreover, you can combine different types of cotton fibers for an extra-durable towel.

Ring-Spun Cotton Yarn

The ring-spun cotton yarn used to make beach towels is a higher quality product than open-end cotton. Its longer fibers are separated from the shorter ones through extra processing, allowing it to be twisted into a smoother, more durable towel. Because of this extra processing, ring-spun towels cost more than open-end cotton towels.

Beach towels made from ring-spun cotton yarn are very durable and soft. They are available in large sizes, are very absorbent, and have a luxurious texture. They are perfect for traveling, baths, and beach vacations. This type of towel is resistant to fading, and is available in a variety of colors and textures.

Ring-spun cotton yarn for beach towels comes in two different weight and size ranges. The lower-end version is thinner and lighter, and is good for businesses that need to transport large quantities of light-weight beach towels. It also dries quickly. The higher-end version is ideal for residential or commercial use, including business hotels. The higher GSM version provides excellent tightness and durability.

Waffle Weave

Before you begin sewing, you will want to prepare your towel by making sure that it is as flat as possible. Start sewing the towel from the right side, leaving about an inch of space on one end. Use a 1/2 inch seam allowance and back stitch both the start and end of the towel. At the end, make sure to sew a finishing stitch.

The weave of your towel is important, so make sure to choose the right type. There are two main types of weaving: zig-zag and broken twill. Zig-zag is a one-way twill weave, while broken twill is the opposite. Both types are strong, but they are more expensive.

To keep the towel looking great and functional, consider choosing a design that's visually appealing. You can use cool geometric patterns, retro shapes, pop-art images, or even funky graphics to make your towel stand out from the rest of the crowd. Then, make sure to wash it regularly to extend its life span.

Combining Cotton Fibers

Combining cotton fibers is a common method for producing quality beach towels. It involves blowing the fibers through tubes to a mixing unit, where they are blended with other materials. In higher-end towels, cotton fibers are blended three times before spinning. Other fibers are added to the mix, including polyester.

After the cotton fibers are woven into towels, they must be sized and coated. Some companies apply a chemical-based coating called PVA starch. This helps the towels retain their softness longer. Other companies apply a coating called wax. In addition, bleaches are used before dyeing the towels. The bleach may contain up to 10 ingredients, including hydrogen peroxide, caustic defoamer, and optical brightener. The towels are then colored with synthetic and chemical dyes.

Afterward, the cotton fibers are cleaned and separated using a carding machine. This machine uses wire teeth to separate the fibers. The resulting yarn is more uniform and has less fraying.

Turkish Cotton

Turkish cotton is a high-quality material that is often used to make beach towels. These towels are made from 100% Turkish cotton, and the unique weaving process makes them durable and absorbent. While they are perfect for the beach, they are also great for use as a travel towel or a bath towel.

Turkish cotton beach towels are known for their long fibers, which feel softer and more pliable after washing. You can find Turkish towels in a range of colors, from natural to bright, and they will be durable enough to keep you dry all day long. Turkish cotton beach towels are also known for being fast-drying, making them an ideal choice for the beach.

Turkish cotton beach towels are made from a special blend of long fibers that are flat woven. This makes them exceptionally absorbent and softer. Turkish towels can be washed several times before they lose their absorbency. Turkish towels also have an added benefit of being lightweight and inexpensive.

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